Loading... Please wait... The goal when developing
our new top mounted intercooler was to make it the very best aftermarket
top mounted intercooler for WRX/STi... period.
We studied
our competitors products and fixed all of the mistakes they have
made...some of them major.
The most obvious error that
EVERY one of our competors makes
is not supplying their intercooler with proper ducting/shrouding
to
suit the increased size of the new intercooler. There is no
point in installing a larger intercooler and leaving the factory
under
bonnet splitter/scroud in place. Here is the solution. A properly
sized splitter/shroud to suit the application.
The next major problem that
we see competitors doing (and they all copy each other) is building
an intercooler that is too
thick. Their design criteria is spot on for bragging rights
whilst marketing.
They say that bigger is better. This is totally not the case
with
an intercooler that is mounted at 90 degrees to the ambient
air flow.
For good heat exchange to take place you need good ambient airflow
through the intercooler. In the case of the boxer engine with its
intercooler mounted under a bonnet scoop the ambient airflow speed
is already struggling after doing a 90 degree turn through the
scoop. The last thing it now needs to do is find its way through
114mm
(4.5in) of intercooler core. This will result poor heat exchange
and high inlet temps.
Our intercooler is 90mm thick (3.5in) and in turn the intercooler
breathes, gives lower outlets temps and in turn more power.
Turbo compessor
outlet to intercooler (Y-pipe) design
Almost all of the aftermarket y-pipes we see do not distribute
the charge air flow along the intercooler evenly. Their
y-pipe usually consists of one nicely flowing section with an
afterthough
spout as the second duct.
Looking at the pic below its easy to see that our y-pipe
will give perfect charge air distribution.
Turbo Intercooler Splitter Optional Purchase